Jan 18, 2013. Gearbox whining. 6. 3) Bad Pivot Ball. It probably has a Ford 1.6 TDCi engine and transmission. If the needle bearings become warm, you will generally hear strange noises coming from the transmission while in driving gears. 1) Added motorkote in the gearbox (by subtracting equal amount of oil) 2) Adjusted the gearshift cables (as per WIS) 3) Shift 1st to 2nd and 2nd to 3rd at 3K rpm (never less than that) I plan to change the GM oil with Redline MTL. 4) Pedal Blocked. M32 GEARBOX | Guide To Faults & Fixes A guide to the common faults and repairs including uprating the Vauxhall, Alfa Romeo, Fiat M32 gearbox . F40 problems. [1], 2008 MR6/F40 (MU9) General Motors Powertrain-Europe F40 six-speed manual car transaxle 2008 Model Year Summary, Carryover Features and Benefits from 2007 model year. 42 minutes ago. Loss of drive. Interestingly most of the old barrel spacers crack around the equator from fatigue. Compare the best Vauxhall Transmission Specialists near you in moments. Gearbox & torque | Astra Owners Network The F40 is cast in aluminum, and weighs 124 pounds (56.2 kg). The high load when cold is something that the driver just has to care about. Your1992 Ferrari F40 s transmission is one of the most important parts of your 1992 Ferrari F40 , and transmission problems with your 1992 Ferrari F40 can result in rendering your 1992 Ferrari F40 completely undrivable. Just thank god you aint got the M32 that cant even cope with the 320NM its rated at. The gear then drops in when its ready, That technique was refined on a Triumph Spitfire with a dodgy synchro on first and none whatsoever on second (I got quite good at double declutching). With this gearboxes Insignia's have big issue! Agent 37 Posts: 270 Officer. 4 Speed. New one has a nastier clutch and more 1/4miles than I care to think about. The 2020 BMW 1 Series Is More Expensive Than the Competition. Now I find out they've got the same gearbox!!! Tags: unexplained noises faulty gearbox owning goodwill foc gearbox problem. The seals in the transmission or driveshaft may become faulty and leak fluid. Enthusiasts sometimes overlook maintenance on their marine lower units. Under repeated hard loadings (And thermal cycles due to varying expansion rates of the Steel and Aluminum) the tab actually scoots under the bold fretting and wearing the alu case away loosing effectiveness. May 2, 2014. The gearstick doesnt 'pop' back to center when in neutral. All they've done is take a gearbox oil sample, and test drove his car and said that the noise is comparable to other V40 models with the same transmission, and therefore, there is nothing wrong with his car! Change the gearbox to something abit thicker, it ll help especily when cold, I'm still waiting to hear back from the dealer, but I guess changing the oil might be a good idea. The F40 box is a more reliable box than the m32. However, in the event that your transmission does have problems, knowing what some of the more common types of transmission problems are can help you quickly diagnose and repair them. m32 fit f40 gearbox vectra, vectra f40 gearbox, f40 gearbox vectra, Vectra 1.9 56 plate Converting to f40, vectra cdti gearbox, vectra c m32 gearbox, . This transmission with 2 clutches is intended for front-wheel drive cars with the engine east-west mounting. Problems with the transmission can also be revealed through a grinding noise. From my experience I have a few recommendations: - Make the effort to find ethanol-free marine grade fuel. Article : Sleeve (New, Ridged cone) Oil leakage. Synchronizers act as clutches to speed up or slow down the gearsets that are being shifted to, and greater friction area results in easier shifting for the driver. Solution. This is just the gearset and you need to have some extra parts from Saab to make it all work. Not sure how reasonable this is but probably the only easy option. 2011 2.0 auto cdti. there are two nylon screws that hold the cover: quarter turn loosens them and you can take the cover off by tilting to the back. FerrariChat.com has no association with Ferrari S.p.A. 2023 FerrariChat. Banging into gear. Cracked case or cover. The Astra I have now has the same crunching when going from first to second and I'll be taking it in to report it soon. F40 Transmission Fluid 19259104 manual fluid Procedure 5. 2.2 ltrs for M32. May 2, 2014. It is also used in 9-5 2010-2012 models. this is part of the reason they are quite noisy and clunky. Crush sleeve 55352125 ($58.05) Minimum parts to install a Quaife? Speak to them first though, and tell them the situation. The F40 1 Series is also 30 kg (66 lb) lighter due to increased use of aluminium. It's done 35k miles but the gearbox is starting to feel more and more notchy, particularly between first and second gear when cold, and recently it has proven difficult to get into first and reverse gears. 05-27-2009, 05:49 PM. So the quick answer is to get Viggen driveshafts right, partially. Then had 3 piece clutch and DMF replaced new, and within 2 miles . if that's any help. Feb 14, 2019. Both output shaft pinions drive a helical gear with a conventional differential. It only in the new ecotec bolt pattern. 17 Spline For Models: 50E POWER SHUTTLE, (20E, 20F, 240, 360, 362, 365, 375, 390, 40E ALL W/ 8 SPEED SYNCROMESH TRANSMISSION) A-180415M1 Gear, 3rd Speed (8 Speed Transmission) 2.62 Lbs. F40 gearbox issue - Vauxhall Owners Network Forum Transmission pan replaced because it was leaking Transmission reprogrammed because the DCT transmission was jerky at low speeds or while coming to a stop. Silky smooth in comfort, more aggressive in sport. When driving off, let out the clutch and accelerate on 1st gear, after gaining speed, then press the clutch to shift to 2nd gear, the shifter is not popping into gear. 120bhp's up to 2007 have F40 and 2007 on should be M32. The problem is that it simply has a screw in an oversized hole to clamp it down. Loss of drive. (0 members and 1 guests), By 1590gilbert in forum Vectra C / Signum Car Chat, By matthunter76 in forum Engine & Drivetrain. The ratio for 3rd gear is now 1.37:1, and the ratio for 4th gear is no longer an overdrive, with a new ratio of 1.05:1. Well depends on the car and the technician. 05-27-2009, 05:49 PM. Check the transmission fluid level for both manual and automatic transmissions and check the clutch fluid for manual transmissions. F40 6-speed Transmission - Milzy Motorsports If you are unfamiliar with its factory name the M32 gearbox is the common 6 speed gearbox found in most Vauxhalls as well as Alfa Romeo and Fiat. To adapt the F40 to North American applications and maximize performance, 3rd through 6th gears have been changed to higher-ratio gears starting in 2007 model year. By selecting the gears at the engine with cables disconnected I found that shifting into forward gear was much easier than shifting into reverse. I've never had a car that isn't reluctant to engage 1st when coasting up to a junction. These synchronizers have three friction surfaces, which increase their ability to transfer the flow of torque more smoothly from one gear to another. The f40 gearbox is known for having problems between 1st and 2nd. I've also notice 1st to 2nd very clunky when cold. Gallery Link. 2.2 ltrs for M32. Bit worried how long it will last though cars got 29k on it and will be run for another 5 years. f40 gearbox problems. Tension between the shift sleeve and the shift rail also prevents the sleeve from vibrating while in gear. This type of shifter arm is used on the second generation of F40 transmissions. You will need to have the ring and pinion as a set. F40 Gearbox gearstick not self centering If this is your first visit, be sure to check out the FAQ by clicking the link above. 07-06-2013, 11:46 PM. Saab even says to update if for any reason you are inside. Some of my upgrades can only be done if you have access to a machine shop. this is part of the reason they are quite noisy and clunky. 2,268. Our family owned and operated businesses has proudly provided remanufactured steering gears and custom rebuilt steering gears that are better than new since 1980. F40 is the 6 speed in the new 9-3. You would think its a seized linkage but the gearstick moves really smoothly when the cables are discconnected from the gearbox. Pros: $500 shipped for a new zero mile transmission Highest rated GM FWD manual transmission 6th gear drops the cruise RPM at 70 mph by 381 rpm (or 15.6%) when compared to the Getrag - Check the oil for milkyness. F40 transmission (MT2 or MU9) only difference is gear ratios: 2006 F40 (MT2) Type: transverse front wheel drive, six. 6speed Quaife F25/35 Gearset Loosen gearbox mounting and realign and secure it correctly. } The car itself is 2010 astra j 2.0 cdti 160bhp. The recommended oil for the transmission/rear axle/hydraulic system is SAE 90 wt. The ratio for 3rd gear is now 1.37:1, and the ratio for 4th gear is no longer an overdrive, with a new ratio of 1.05:1. The shifter is somehow blocked from engaging into 2nd. The Viggen also used the larger 9-5 outer CV joints. The solution for this is to machine it to hold a special dowel pin bolt that fits tight in a reamed hole so that the pin takes the shear load and the bolt threads only hold the clamping tension. 2.0CDTI gearbox issues (F40WR?) - Astra Owners Network AMSOIL Synthetic Marine Gear Lube offers excellent protection for your F40 (4-stroke L Jet Model), even in the most severe boating conditions. Gearbox, F40 or M32, how do I know? - Vectra C Account. Table of Contents. turbocharged 300hp 3.0L I6 7-speed automated manual RWD. 150 CDTI got the F40 from start to end of production in the Vectra/Signum. It only in the new ecotec bolt pattern. The GM MR6/F40 six-speed manual transaxle was first developed for GM Europe by Saab Powertrain, for use in Saab and Opel applications. Read Online Yamaha 115 4 Stroke Problems Yamaha 115 4 Stroke Problems 2015 Yamaha 115 4-stroke misfire diagnosticsYamaha Outboard fuel pump problem. I will definetly change to redline mtl soon also, but before that i want to remove the turret that shifting mechanism from the gearbox. You need to open the hole up to 10.00mm This does take a vertical milling machine and some care in the setup to get the new reamed hole concentric with the original threads. It adds $2500 for the extra work they have to do on the kit to accept that transmission. PartNo : 8734477 Well if you have the 2.0T with F40 gearbox (all 2.0T's with a manual gearbox have the F40), then battery/box removal simply isn't necessary, and thus you save a lot of time and hassle. But it really does frustrate me when cold. On my F40 this just serves to encourage the gears to actually grate. You will normally also notice a very sharp drop in the power output of your engine. Car Audio / Electrical / Security / Diagnostic Rel. 3.1L MPFI V6. Generation gearboxes. Generally speaking, symptoms of low fluid levels or fluid leaks will include gear slippage or slow shifting. Based on GM's F40 transmission, this conversion solves all of the F35 shortcomings. This type of shifter arm is used on the second generation of F40 transmissions. It can feel like moving the gear stick through a thick fluid when trying to select gear. Re: Yamaha F40 Idle and Starting Issues. Visitors found this page by searching for: Meet the Team - Moderators / Section Moderators. It has not been superseded but you can and should use the updated part in the older gearboxes as a minimum. This mod takes about 30 min and should be done on all "level 2" gearboxes. But also you can have it too tight and hurt the bearings with cold use if it is too tight and make too much heat on extended use. I can honestly say that with the redline MTL it is much better than with the saab's gearoil (castrol75w85). The F40 MT2/MU9 uses a Castrol Burmah (BOT 0063) manual transmission fluid, or GM 88862472 gear oil.