harley clutch torque specs harley clutch torque specs

MANUFACTURING TOLERANCES. 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. Don't have a 2001 Dyna manual but here's a 2003. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News No two are exactly alike, and each one has its own story. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. Agreed! These are two questions which should not be asked. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Rear Brake Disc screws Yes, those torque values are correct and don't forget to use some red locktite. 15-20 foot pounds lbs. 35-40 foot pounds. Get the proper tools and know how to use them. Pivot Shaft 110-120 foot pounds Not adjustable. There are to many variables on torque specifications between brands, makes, models, and even years of bikes. 0000013023 00000 n A few years ago a local shop put a new motor in my K9. Henceforth, you must know how much torque each nuts and screws require. Jul 25, 2013. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) Reduce Engine Ping, High Heat on 2007/08 HD How did I know you werent using a service manual? Now, release the locknut and adjuster both nuts slightly. Assembly Torque Values, Crank Pin nut Then you have the tools for repeating the same task later and for any other work you want to perform. 90-120 inch pounds Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. 0000006600 00000 n 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. Transmission Sprocket nut Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. Gear Ratios Twin Cam 88/95 To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Thus, the motorcycle gets its top speed for which it is known. In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. Harley-Davidson CVO Street Glide Specs. 15-30 inch pounds 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. 0000008030 00000 n Profession Tuning on a Shade Tree Budget, Engine Performance If the chain is too tight or too loose, then adjustment is necessary. TC96 2007 Engines TC Performance Heads 100+HP, Pro Tuning on a Shade The other question I have issues over is what size of socket or wrench to use. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. Been working out of an old (1985-1990) Harley manual. Inner primary bolts: 18-24 ft lbs. My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" Now your derby cover is free to remove from that place so, do that. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. in. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. maximum. lordharold, Jun 2, 2012. I don't think there is a difference in clutch adjustment procedures. Keep in mind this is the one for the 2007 modeles . Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K 2020. 1 0 obj all other 1/4'' fastners are tq at 108 in.lbs. Does that sound right? 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. The diaphragm spring bolts should be 90-110 in/lbs. Drain as much of the primary oil as possible before starting. % 5. Refer to the torque values from your service manual as necessary. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? QO_(44? Battery. DIESEL-FUMES. Tree Budget, Engine, Transmission and Chassis Inspection of major fasteners is an important part of service. Installation, Maintenance and Tuning Index will help you Harley vs Honda Motocycle: Which One Suits You Most? I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . Yes, it uses a ramping system to apply more pressure to the clutch disc. Also, as recommended by a guy who builds racing engines. General Torque Specifications. Which it won't fit my bike.. eitherway I'll have it ready to go today. CUSTOM 3.80 litres (4.02 US quarts) Other specifications. Refer to Table 18. TC Exhaust Testing Triple Tree Pinch Bolts The torque specs are the same as with any Evolution engine. 12 V, 28 Ah, 405 CCA sealed and maintenance-free. Learn how to replace it on your bike! I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. Discussions. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Any help would be appreciated. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. 0000016060 00000 n The compensator sprocket 150-165 foot pounds. 0000008154 00000 n In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. Install a TC 88/95 cam '21 LowRider S, Kinda stock. Henceforth, you must know the Harley Davidson engine torque specs and other parts. Harley motorcycles are made using industry-leading components and parts. Clutch hub nut, 180-210 foot pounds Cam / Nosecone Cover screws After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. Left-hand thread..heh heh. This demonstrates a serious lack of understanding basic tool use and assessment ability. Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! Means it does not require any typical clutch adjustment. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. Seriously? To fix the issue, take off the clutch lever. It helps to use a funnel designed for a primary case. 115 in lbs for the primary screws. See Figure 2. Ignition timing. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . The Fora platform includes forum software by XenForo. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. After that, tighten the lever or turn it inward for the opposite effect. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. 0000005197 00000 n Rear Wheel Sprocket bolts Insert a 7/16 in drill bit (1) through hole in front axle. 0000003095 00000 n Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Two lines in nut on Compensator and one line in clutch hub nut. 0000004308 00000 n So, you are better to go through the user manual for each motorcycle and find the correct torque values. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. Heritage softail deluxe FLSTNT. Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. . 55-65 foot pounds 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . When you purchase through links on our site, we may earn an affiliate commission, which supports our community. General Information Tuning a CV carb Could someone tell me which is correct? They will ensure that full servicing free of cost. Re-install the clutch basket into the primary case (with chain and the associated components!). Next, you can either do a half turn to a full turn, as mentioned in the book. Drag Strip Gallery 0000011944 00000 n Read More. 16-18 foot pounds Two lines in nut on Compensator and one line in clutch hub nut. So, insert your screwdriver or Allen key and follow the given instruction. Belt Drive Apr 27, 2016. The pictures below will help you understand why I don't give torque specifications when asked. Twin Cam Set the cable aside for later re-installation. Clean the drain plug and install the new O-ring. 8. #7. When they bottom out give them a little tweak and you are good to go. 15-17 foot pounds Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. 88 cu. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. To frame Timer screws (inner cover and sensor plate) 150-165 foot pounds What issue? 0000009625 00000 n But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. Gearcase Cover screws <> And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. Plus, at times, you may want to upgrade the motorcycle. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Street Engine, The So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. WEB Links Within 7000 miles the nut came loose. 70 foot pounds Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. There is a thread going now about manuals. Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. I feel confident that it's there to stay. TC 100HP Price. As the 115th anniversary celebration. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. TC95 128HP Stage 3 You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. Install Sportster cams Clutch Step 1 BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. Use Loctite 271 on threads. 0. Use my videos as a visual reference before or as your working on your bike. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. Rear Master Cylinder mounting nut Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. 12-18 foot pounds Id call your service department to double check your numbers. Torque specs shown in the shop manual are the critical ones. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). Repair manual verses what everyone says. Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade Posted on Sep 24, 2009 The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. Otherwise apply general torque specs according to bolt size. That did say maxium of 50 degree. #8 - 14 in. That they had a problem with the compensator loosing up due to the nut bottoming out. May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. Transmission Side Cover bolts The measurement remains the same for all the Sportster XL from 2004 to 2006. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. He said that before they redesigned the compensator. Install a Big Twin cam lbs. Santo_R 4 yr. ago. Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). Even why wont anyone love to have Harley on their preference list? Also, you may contact the mechanics. Plug Wires 0000001552 00000 n 9. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. Diesel, here's what my manual says now. These specs come from the engineers who designed and built the bikes. Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. On the contrary, applying less torque wont fasten the screws, and they will become loose. 70-80 inch pounds You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. I would also encourage other viewers not to answer this question either. Engine sprocket nut torques to 150-165 foot pounds. I went and purchased a machine shim the fits exactly behind that nut. After that, you should test it out by riding your bike on the road. Evolution Unlimited 30-45 foot pounds >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. 0000009563 00000 n The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. Need to fix your Harley Davidson Touring bike? Oh forgot about the manual ?. Now you have to follow the instructions given in your service manual to maintain correct tightness. 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. Performance Parts, Don't let the Harley heat 17-22 foot pounds EVO 64 HP Stage 1 The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. Drain your primary completely. Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. It is supposed to go into the second more comfortably and then shift through into the first without grinding. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). 83. as instructed in your factory manual. Harley-Davidson CVO Tri Glide Specs. Make sure your bike cools off properly before you start the work. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. When I get this question it is not one I will answer. Transmission Sprocket locking screw 4 0 obj The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. It does. Then, follow its instructions for the motorcycles best servicing and upgrading results. two old goats arthritis formula reviews . 0000009501 00000 n Place your catch pan under the primary and remove the drain plug. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. I opted for a machine shim.. they didn't come out with the updated comensator until 07. it sure seems low to me, but just checkin with the pros here before i get all greasy. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. 0000031803 00000 n Cylinder Heads When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. Harley Davidson Softails require one quart of primary fluid. 191. details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. Carburetor Troubleshooting Specification Tables, HD Twin Cam Engine Builds Contact point (2) must have edge of drill touching the edge of fork leg. 90-120 inch pounds The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. endobj 70-80 foot pounds, Front Axle nut What I know off the top of my head: 1.) (front) and the clutch sprocket (rear). 0000004810 00000 n For doing that, you need to secure the adjuster by using a wrench. It will help repel moisture and oil from absorbing into the plates for a while. lbs. 7-9 foot pounds Improve Throttle Response And, compensating nut torque@ 90-100 lbs. Figure 1. 0000003988 00000 n Now, time to return the clutch cover to its original location so, put the cover back accordingly. These spark plugs ignite the compressed mixture of fuel and air and conduct the most proper combustion. Unlock the full power of your engine. Instead, we suggest you look for the Harley Torque specs PDF for your specific model. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. Now you can see there are lots of bolts used to secure the derby cover in the place. Nightrider.com Stop the guess work and get a manual! Harley-Davidson Deluxe Specs. Ratman said: . I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. Rammer Performance Air Cleaners lb.) 10-13 foot pounds Cast Wheel For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Rear Axle nut Use Loctite 271 on threads. Fill the primary with oil. Your email address will not be published. Rear Brake Caliper mounting screws Harley Davidson always emphasizes using their recommended and specified tires. Camshafts You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. EVO SOURCE: need dry clutch torque specs for a ducati monster s4. 0000001731 00000 n To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. . For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. 18-22 foot pounds Posted on Sep 24, 2009 lbs. TC95 100HP Street According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Derby is 84-108 inch (7-9 ft.) lbs. Clutch hub nut to 70-80 ft./lbs. 140 ft-lbs. Rear Shock Absorber Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. They changed the Compensator system on the 103in between 2013 and 2014. 10. Loosen slider cap nuts and axle nut. Its time I addressed the issue of tools & torque specifications. __transmission sprocket nut at 60.. Over time, the clutch of your bike wears down, which results in adjustments. I guess I should mention it is a 93 Fatboy. Pistons and Cylinders There is an issue if they cannot determine the size of the socket or wrench they will need. https://amzn.to/3Qtz61AUse Code . vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . Bottom bolt, 50 foot pounds I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. Pictures. I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. 9 comments. They want you to use a torque wrench where specified. So, insert your screwdriver or Allen key and follow the given instruction. Install lockplate (6) over nut (5) such that It becomes even more important when you have a Harley Davidson motorcycle. <>>> Front Brake Disc screws The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. So, you can install and maintain the hardware of your motorbike perfectly. Feel free to preview a sample to get an idea of what it looks like. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Pinion Gear nut First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. 0000024100 00000 n Search the site Rocker Cover A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Upper Stud acorn nut